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Bumble Bee Tuna Worker Dies in Pressure Cooker

PostPosted: Sun May 12, 2013 4:16 pm
by JRNYMAN
Man, this is just a sad, horrific story. And the saddest part is that it didn't happen quickly. :( :(

The first part of this article addresses fines against the company for its various violations. Scroll down to the part in bold to read what happened.

By Ruben Vives

May 9, 2013, 8:05 p.m.

State regulators have fined Bumble Bee Foods nearly $74,000, citing several safety violations in connection with an employee who was burned to death when he became trapped in an industrial pressure cooker at a Santa Fe Springs facility.

The state Division of Occupational Safety and Health issued six citations with various fines against the tuna company in April, according to a report obtained Thursday by The Times.

The citations come seven months after state regulators began investigating the accidental death of Jose Melena, 62, of Wilmington. The father of six had been employed with the company for five years.

The 25-page report included "serious" citations against the company for failing to evaluate and identify the 10 ovens in the production area as hazardous and permit-required spaces.

State officials also faulted the company for not informing workers about the areas with "danger" signs, or implementing a program to address safety precautions while working inside the large ovens, as required by law.

"We will be reviewing the citations with Cal/OSHA representatives in the coming weeks to resolve any disagreements regarding the citations," company officials said in a statement.

"Safety is a top priority; we are cooperating fully with authorities, including Cal/OSHA, and have reviewed all safety procedures with plant employees and stressed the importance of following procedures to maximize employee safety. "

According to the report, Melena was responsible for loading the 54-inch by 36-foot ovens with 12 rolling metal baskets full of tuna cans. The ovens are used to sterilize aluminum cans and to process the tuna in the cans.

At the start of his 4 a.m. shift on Oct. 11, 2012, Melena was ordered by his supervisor to load one particular oven. Sometime before 5 a.m., according to the report, Melena entered the oven to make a repair or to adjust a chain inside the machine, leaving the pallet jacket he was using outside the oven.

At that time, a second employee noticed the unused pallet jacket. Assuming Melena was in the bathroom, the second employee took the machine and loaded the oven with the baskets.

“Around the same time, the supervisor questioned why the employee was using the pallet jacket and began asking employees if they had seen" Melena, the report said.

The report states an announcement was made on the intercom. Workers also began looking for Melena. They discovered that his vehicle was still in the parking lot. After searching for nearly an hour and half, the boiler operator suggested that they open the last oven that was loaded.

The workers waited about 30 minutes for the oven to cool down before they could open it. Melena's body was eventually found at the exit side of the oven. Firefighters pronounced him dead at the scene.

http://www.latimes.com/local/lanow/la-m ... 8578.story

Re: Bumble Bee Tuna Worker Dies in Pressure Cooker

PostPosted: Sun May 12, 2013 11:29 pm
by scarygirl
Why didn't they immediately search the oven upon seeing the pallet jacket ? ANd that he had been ordered to load it shortly before? Poor guy......

JRNYMAN wrote:Man, this is just a sad, horrific story. And the saddest part is that it didn't happen quickly. :( :(

The first part of this article addresses fines against the company for its various violations. Scroll down to the part in bold to read what happened.

By Ruben Vives

May 9, 2013, 8:05 p.m.

State regulators have fined Bumble Bee Foods nearly $74,000, citing several safety violations in connection with an employee who was burned to death when he became trapped in an industrial pressure cooker at a Santa Fe Springs facility.

The state Division of Occupational Safety and Health issued six citations with various fines against the tuna company in April, according to a report obtained Thursday by The Times.

The citations come seven months after state regulators began investigating the accidental death of Jose Melena, 62, of Wilmington. The father of six had been employed with the company for five years.

The 25-page report included "serious" citations against the company for failing to evaluate and identify the 10 ovens in the production area as hazardous and permit-required spaces.

State officials also faulted the company for not informing workers about the areas with "danger" signs, or implementing a program to address safety precautions while working inside the large ovens, as required by law.

"We will be reviewing the citations with Cal/OSHA representatives in the coming weeks to resolve any disagreements regarding the citations," company officials said in a statement.

"Safety is a top priority; we are cooperating fully with authorities, including Cal/OSHA, and have reviewed all safety procedures with plant employees and stressed the importance of following procedures to maximize employee safety. "

According to the report, Melena was responsible for loading the 54-inch by 36-foot ovens with 12 rolling metal baskets full of tuna cans. The ovens are used to sterilize aluminum cans and to process the tuna in the cans.

At the start of his 4 a.m. shift on Oct. 11, 2012, Melena was ordered by his supervisor to load one particular oven. Sometime before 5 a.m., according to the report, Melena entered the oven to make a repair or to adjust a chain inside the machine, leaving the pallet jacket he was using outside the oven.

At that time, a second employee noticed the unused pallet jacket. Assuming Melena was in the bathroom, the second employee took the machine and loaded the oven with the baskets.

“Around the same time, the supervisor questioned why the employee was using the pallet jacket and began asking employees if they had seen" Melena, the report said.

The report states an announcement was made on the intercom. Workers also began looking for Melena. They discovered that his vehicle was still in the parking lot. After searching for nearly an hour and half, the boiler operator suggested that they open the last oven that was loaded.

The workers waited about 30 minutes for the oven to cool down before they could open it. Melena's body was eventually found at the exit side of the oven. Firefighters pronounced him dead at the scene.

http://www.latimes.com/local/lanow/la-m ... 8578.story

Re: Bumble Bee Tuna Worker Dies in Pressure Cooker

PostPosted: Mon May 13, 2013 1:38 am
by AR

Re: Bumble Bee Tuna Worker Dies in Pressure Cooker

PostPosted: Mon May 13, 2013 1:42 am
by Archetype
The Jungle was written over 100 years ago. I've been inside several food processing facilities. Nothing has changed.

Re: Bumble Bee Tuna Worker Dies in Pressure Cooker

PostPosted: Mon May 13, 2013 7:58 am
by JRNYMAN
scarygirl wrote:Why didn't they immediately search the oven upon seeing the pallet jacket ? ANd that he had been ordered to load it shortly before? Poor guy......

I know, right? The thing that baffles me is the oven didn't have an interior kill switch. I worked at a commercial bakery as well as a couple of very large hotels which used walk-in ovens that accommodated rolling racks of product to be baked. They had emergency kill switches inside them to prevent that exact thing from happening. They also had "quick open" handles on the doors so that no one could accidentally get locked inside of them.

It doesn't take a lot of imagination to understand what that poor guy went through. :( Just a sad, sad story....

Archetype wrote:The Jungle was written over 100 years ago. I've been inside several food processing facilities. Nothing has changed.
Hey Arche.... Vut da Hell duss dat mean? :lol:

Re: Bumble Bee Tuna Worker Dies in Pressure Cooker

PostPosted: Tue May 14, 2013 2:01 am
by The Sushi Hunter
Didn't this same exact thing happen to a worker just a year or two before? And to think we worried about coachroachs and rat feces being in the canned tuna years ago, which ultimately turned out to be bogus by the anti-tuna fishing people.